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Liquid Polymer blending, preparation, and dosing systems for municipal and industrial waste water treatment

Liquid Polymer Preparation Systems and their use for industrial solids liquid separation

Liquid Polymer Systems are used to activate and dose polyacrylimide solutions. There are several types of polymers and those types influence the type of equipment you will require.

Solution Polymers
These are the easiest of the polymer family to deal with. The product is a true solution of actives and water and requires only to be metered into the process in the right concentration. Many solution polymers are used as coagulants for dewatering processes in waste treatment, mining and pulp and paper.

Emulsion Polymers
This type of polymer is encapsulated in latex to keep the product inert. To use the product in your process it will need to be inverted or released from the latex shell. Many types of proprietary means are available to cause the inversion. Mechanical or hydraulic shear is the usual means. This type of polymer requires more care and control in handling but is available for a variety of processes including dewatering, retention aid, Alumina refinery, and waste stream conditioning.

Liquid Polymer Equipment
We like to talk about two categories of equipment, utility and high end. The difference is in how you use polymer in your process. If you are a dairy and use polymers for waste treatment in your Dissolved Air Floatation system. You are typically looking for less expensive equipment without all the bells and whistles. This is our utility concept.

If polymer usage is critical to your process like a paper mill or an alumina refinery, then you require our high end systems. These systems provide measurement of critical variables, high quality components and redundancy.

High End Polymer Preparation System
Your best options when polymer is critical to your process is a system that measures the variables of make down and adjusts automatically. Further to making sure that nothing can cause interruptions to the make down process redundancy of key components is critical.

How does Chem-Flow build its Polymer make down and feed systems to deal with the needs of your critical polymer application?

Our Polyprep feeder is the only commercially available standard unit that provides fully redundant polymer metering pumps. Additionally our control strategy provides logic that if the flow rate drops below the required amount, the second pump will automatically start up and raise an alarm. This means that solution production continues while letting your staff know that there is a problem.




  • Duplex polymer pumps.
  • Complete Automatic control of solution concentration by weight.
  • Complete control of bulk and solution tank mixers.
  • Option for biocide addition to .
  • All Stainless steel construction.
  • Connects to solution tank and dosing system to become a fully automated flocculent preparation facility.
  • Automatically switches to second pump if polymer flow is not met by pump one.
  • Keeps consistent polymer concentration even if water flow varies.

If you are interested in a quote for polymer feed equipment or polymer dosing equipment for your flocculent or coagulant dosing application please click below to fill out a simple quote request form.

Assistance Form

Redundancy only assure that equipment will not cause the process interruption that plagues many systems. The other issue is consistent preparation of polymer at the correct solution strength. The Polyprep feeder uses an algorithm that controls the solution concentration based on a by weight measurement instead of as a percentage of flow rates. Besides being more accurate this provides for better cost control of your polymer program.

The Bulldog feeder automatically starts an optional water booster pump if water pressure is not adequate. However if you choose to use a water supply at your facility that does have some fluctuations in flow rate, the feeder paces the entire concentration equation to the flow rate. This means you are always making up at the right concentration and not getting scores of water low flow alarms.


Where to source Polymers

Below are some links suppliers of polymers. Chem-Flow provides this links solely for information purposes only and does not recommend one supplier over another. If you are a polymer supplier and would like to have your link added please e-mail sales@chemflow.com with your web address and a little bit on your company.


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